放假期間，顧客端電泳線維護和檢修注意事項
放假期間，顧客端電泳線維護和檢修注意事項放假期間，顧客端電泳線維護和檢修注意事項
During the holiday period, precautions for maintaining and repairing the electrophoresis line on the customer side
放假期間維護跟蹤事宜／
Maintenance and tracking matters during holidays/
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1、放假期間安排專業(yè)人員值班巡查跟蹤現(xiàn)場設備；
1. Arrange professional personnel to patrol and track on-site equipment during the holiday period;
2、確保電泳槽液處于循環(huán)攪拌狀態(tài)，因特殊情況等停止攪拌時間不宜超過4小時；
2. Ensure that the electrophoresis tank solution is in a circulating stirring state, and stop stirring for no more than 4 hours due to special circumstances;
3、每天巡查電泳槽液面高度，需要及時補加純水，使電泳槽主槽和副槽液位差在 5cm 左右；可根據(jù)槽體大小每天適當補加 NHF-01 溶劑，保持槽液處于良好的分散狀態(tài)；
3. Daily inspection of the liquid level in the electrophoresis tank requires timely addition of pure water to maintain a liquid level difference of approximately 5cm between the main and auxiliary tanks; NHF-01 solvent can be added daily according to the size of the tank to maintain good dispersion of the tank solution;
4、保證冷熱水機組運行正常，停產(chǎn)時可將電泳槽液溫度控制在25℃左右，可減少停產(chǎn)期間溶劑的揮發(fā)；因冬季氣溫較低，特別注意避免槽液因溫度過低出現(xiàn)結冰冷凍現(xiàn)象破壞槽液狀態(tài)；
4. To ensure the normal operation of the hot and cold water units, the temperature of the electrophoresis tank solution can be controlled at around 25 ℃ during shutdown, which can reduce solvent evaporation during shutdown; Due to the low temperature in winter, special attention should be paid to avoiding freezing and damaging the state of the tank liquid caused by the low temperature;
5、電泳線超濾系統(tǒng)如果需要停止運行，需要在停止前進行清洗，將超濾系統(tǒng)中的槽液置換出來，并用清洗液清洗恢復超濾流量，最后用純水保持潤濕狀態(tài)，防止槽液在過濾器、管道、超濾管中沉淀和干燥出現(xiàn)堵塞過濾袋、過道、超濾膜等現(xiàn)象；
5. If the electrophoresis line ultrafiltration system needs to stop running, it needs to be cleaned before stopping. The tank solution in the ultrafiltration system should be replaced, and the ultrafiltration flow rate should be restored by cleaning with cleaning solution. Finally, pure water should be used to maintain a moist state to prevent the tank solution from settling and drying in the filter, pipeline, and ultrafiltration tube, which may cause blockage of the filter bag, aisle, ultrafiltration membrane, etc;
6、電泳線陽極系統(tǒng)在停止運行前排放陽極液并補加純水，使陽極膜處于潤濕狀態(tài)，防止陽極液泄露進入電泳槽液以及陽極膜干燥出現(xiàn)堵膜情況；
6. Before stopping the operation of the electrophoresis line anode system, discharge the anode solution and add pure water to keep the anode membrane in a wet state, preventing the leakage of the anode solution into the electrophoresis tank solution and the blockage of the anode membrane due to drying;
7、電泳線做好安全巡查，防塵防蟲防破壞防墜槽;
7. Perform safety inspections on the electrophoresis line, including dust, insect, damage, and fall prevention grooves;
8、其它按照電泳線正常操作程序進行，緊急情況及時聯(lián)系反饋。
8. Follow the normal operating procedures of the electrophoresis line for other procedures, and promptly contact and provide feedback in case of emergency.
節(jié)后恢復生產(chǎn)／
Resume production after the holiday
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1、啟動生產(chǎn)前，檢查電泳槽液溶劑含量是否足夠(可根據(jù)揮發(fā)情況補加 NHF-01助劑)，將電泳槽液溫度升至正常溫度；更換主循環(huán)過濾器過濾袋加強過濾；
1. Before starting production, check if the solvent content in the electrophoresis tank solution is sufficient (NHF-01 additive can be added according to the volatilization situation), and raise the temperature of the electrophoresis tank solution to normal temperature; Replace the main circulation filter bag to enhance filtration;
2、檢查純水系統(tǒng)是否正常，看有無生菌，并制備新鮮純水；
2. Check if the pure water system is functioning properly, check for bacterial growth, and prepare fresh pure water;
3、陽極水箱中的純水排放掉，并補加新的純水，加入 NHF-O2 助劑配制陽極液；
3. Discharge the pure water from the anode water tank, add new pure water, and prepare the anode solution by adding NHF-O2 additive;
4、檢查超濾系統(tǒng)是否正常，超濾過濾器過濾袋，開啟超濾機正常運行；
4. Check if the ultrafiltration system is functioning properly, filter the ultrafiltration filter bag, and start the ultrafiltration machine to operate normally;
5、電泳烘箱、轉序車及電泳掛具清洗除塵后進行使用。
5. Use the electrophoresis oven, transfer cart, and electrophoresis hanger after cleaning and dust removal.
放假期間倒槽檢修事宜／
During the holiday period, there will be maintenance and repair of the trough
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1、 對于平時生產(chǎn)任務緊張，未能進行倒槽的客戶，建議在開線正常生產(chǎn)前進行倒槽事宜。有備用槽的電泳線，可先將備用槽用純水清洗干凈，然后將電泳槽液打到備用槽，無備用槽的電泳線可將 UF 浸泡槽中的 UF 液排放，將電泳槽液轉移至 UF 浸泡槽中；
1. For customers who have tight production tasks and are unable to perform slot reversal, it is recommended to perform slot reversal before starting normal production on the line. For electrophoresis lines with backup tanks, the backup tank can be cleaned with pure water first, and then the electrophoresis tank solution can be transferred to the backup tank. For electrophoresis lines without backup tanks, the UF solution in the UF soaking tank can be discharged and transferred to the UF soaking tank;
2、清理電泳槽中的沉淀雜質，特別是拐角和死角區(qū)域；
2. Clean up the sediment impurities in the electrophoresis tank, especially in the corners and blind spots;
3、清洗、更換及調(diào)整電泳槽循環(huán)管道及噴嘴，改善循環(huán)；
3. Clean, replace, and adjust the electrophoresis tank circulation pipeline and nozzle to improve circulation;
4、檢修陽極系統(tǒng):檢查陽極膜是否漏、堵，陽極(不銹鋼、板)是否出現(xiàn)腐蝕生銹嚴重、極管(框)是否變形破損、陽極液循環(huán)管流量情況，對異常的陽極系統(tǒng)進行清洗更換修復；如陽極系統(tǒng)有生細菌情況，需要使用雙氧水等進行殺菌處理(注意安全防護)；
4. Overhaul the anode system: Check whether the anode film is leaking or blocked, whether the anode (stainless steel, plate) is severely corroded or rusted, whether the electrode tube (frame) is deformed or damaged, and the flow rate of the anode liquid circulation tube. Clean, replace, and repair any abnormal anode systems; If there are bacteria in the anode system, it is necessary to use hydrogen peroxide for sterilization treatment (pay attention to safety protection);
5、清洗 UF 槽循環(huán)水箱、UF槽體，清洗和更換調(diào)節(jié)噴淋管道和噴嘴，清洗完成后補加純水，如果槽體體積過大，需要在 UF 槽中補加適量 NHF-01 助劑，防止超濾后電泳槽中溶劑被打入 UF 槽中導致電泳槽溶劑含量過低；
5. Clean the UF tank circulating water tank and UF tank body, clean and replace the regulating spray pipes and nozzles, and add pure water after cleaning. If the tank body volume is too large, an appropriate amount of NHF-01 auxiliary agent needs to be added to the UF tank to prevent the solvent in the electrophoresis tank from being injected into the UF tank after ultrafiltration, resulting in a low solvent content in the electrophoresis tank;
6、清理打掃烘箱、清理鏈條上的附著物；
6. Clean the oven and remove any attachments from the chain;
7、待電泳槽系統(tǒng)檢修完成后將電泳槽液打回電泳槽中，在打出和打回時可在出液管處套上過濾袋或者提高過濾器中過濾袋更換頻率加強過濾。
7. After the maintenance of the electrophoresis tank system is completed, the electrophoresis tank solution can be returned to the electrophoresis tank. During the return and return process, filter bags can be placed on the outlet pipe or the frequency of filter bag replacement can be increased to enhance filtration.
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