在現(xiàn)代工業(yè)制造領(lǐng)域，噴塑技術(shù)憑借其高效性、環(huán)保性以及卓越的裝飾性能，已成為眾多產(chǎn)品表面處理的首選工藝。然而，在涂裝噴涂過程中卻遭遇了噴粉線運(yùn)行過程中噴塑工件不上粉或斑駁或堆粉等情況的困擾。除此幾點(diǎn)，以下這些因素同樣可能導(dǎo)致噴塑的困擾，值得我們深入探討。

　　In the field of modern industrial manufacturing, spray coating technology has become the preferred process for surface treatment of many products due to its high efficiency, environmental friendliness, and excellent decorative performance. However, during the painting and spraying process, there were problems such as the powder coating line running and the sprayed workpiece not being coated with powder, being mottled, or accumulating powder. In addition to these points, the following factors may also cause difficulties in spray painting and are worth exploring in depth.

　　一、噴涂過程中出現(xiàn)的問題

　　1、 Problems encountered during the spraying process

　　A)

　　A)

　　工件不上粉、或上粉很少、或吸附力差容易掉落

　　Workpieces that are not coated with powder, have very little powder coating, or have poor adsorption force are prone to falling off

　　可能原因：

　　Possible reasons:

　　1、噴槍故障，如高壓包損壞、電路板故障等等；

　　1. Spray gun malfunction, such as damage to the high-voltage package, circuit board malfunction, etc;

　　2、工件接地不好；

　　2. Poor grounding of the workpiece;

　　3、噴槍噴涂參數(shù)如電壓、電流、出粉大小等與工件類型不匹配；

　　3. Spray gun spraying parameters such as voltage, current, powder size, etc. do not match the type of workpiece;

　　4、噴槍距離工件太遠(yuǎn)或太近；

　　4. The spray gun is too far or too close to the workpiece;

　　5、粉末問題，如太潮濕、金屬粉末、粉末比重太大等等；

　　5. Powder issues, such as excessive moisture, metal powder, high powder density, etc;

　　6、或噴房內(nèi)局部風(fēng)速過快導(dǎo)致此區(qū)域部件不好上粉末。

　　6. Or the local wind speed in the spray booth is too fast, which makes it difficult to apply powder to the components in this area.

　　建議解決方法：

　　Suggested solution:

　　1、仔細(xì)檢查噴槍、控制器等，發(fā)現(xiàn)并解決問題；

　　1. Carefully inspect the spray gun, controller, etc., identify and solve problems;

　　2、掛具接觸點(diǎn)被粉末固化后的絕緣體包裹導(dǎo)致接地不好，需清除；

　　2. The contact point of the hanging device is wrapped in insulation after powder solidification, resulting in poor grounding and needs to be removed;

　　3、調(diào)節(jié)合適的噴涂參數(shù)。建議購買帶程序儲存的先進(jìn)噴槍，可以避免這類問題出現(xiàn)；

　　3. Adjust the appropriate spraying parameters. It is recommended to purchase advanced spray guns with program storage to avoid such problems;

　　4、根據(jù)噴槍出粉量等，調(diào)整到合適的距離；

　　4. Adjust to the appropriate distance based on the powder output of the spray gun, etc;

　　5、將槍外殼體和粉管等的積粉清理干凈，搪瓷粉末比重大，本身上粉率就較低；

　　5. Clean up the accumulated powder on the gun shell and powder tube, as enamel powder has a high proportion and a low powder application rate;

　　6、整改噴房結(jié)構(gòu)，使得噴房內(nèi)部風(fēng)速符合噴粉設(shè)計(jì)規(guī)則和應(yīng)用需求。

　　6. Rectify the structure of the spray booth to ensure that the internal wind speed meets the design rules and application requirements for powder spraying.

　　B)

　　B)

　　工件死角、凹槽位置不上粉或上粉很少

　　The dead corners and grooves of the workpiece are not coated with powder or coated with very little powder

　　可能原因：

　　Possible reasons:

　　1、噴槍噴涂參數(shù)如電壓、電流、出粉大小等與工件類型不匹配；

　　1. Spray gun spraying parameters such as voltage, current, powder size, etc. do not match the type of workpiece;

　　2、噴槍性能不夠好。

　　2. The performance of the spray gun is not good enough.

　　建議解決方法：

　　Suggested solution:

　　1、調(diào)節(jié)合適的噴涂參數(shù)，如電壓、電流、出粉量大小等，測試出最佳的噴涂參數(shù)后儲存，對這種工件調(diào)出最佳參數(shù)使用；

　　1. Adjust the appropriate spraying parameters, such as voltage, current, powder output, etc., test the optimal spraying parameters and store them. Use the optimal parameters for this type of workpiece;

　　2、更換性能更好的噴槍。

　　2. Replace the spray gun with a better performing one.

　　C)

　　C)

　　工件自動噴槍上粉不均勻

　　Uneven powder coating on automatic workpiece spray gun

　　可能原因：

　　Possible reasons:

　　1、工件吊掛方向不統(tǒng)一，導(dǎo)致自動噴槍在工件的同一位置的上粉不一樣；

　　1. The uneven hanging direction of the workpiece results in different powder application of the automatic spray gun at the same position on the workpiece;

　　2、噴出的粉末霧型或出粉量與工件不配；

　　2. The sprayed powder mist or powder output does not match the workpiece;

　　3、噴槍布置角度、數(shù)量或位置需要改變。

　　3. The angle, quantity, or position of the spray gun arrangement needs to be changed.

　　建議解決方法：

　　Suggested solution:

　　1、需要調(diào)整掛具，同一類型工件吊掛一致，這樣自動噴槍上粉均勻性才一致；

　　1. The hanging fixture needs to be adjusted to hang the same type of workpiece consistently, so that the powder uniformity on the automatic spray gun is consistent;

　　2、降低出粉量，或改成合適的噴嘴；

　　2. Reduce the powder output or switch to a suitable nozzle;

　　3、調(diào)整噴槍數(shù)量、位置與安裝角度等。

　　3. Adjust the number, position, and installation angle of the spray guns.

　　D)

　　D)

　　噴槍出粉不均勻，一會兒大一會兒小，或吐粉

　　Uneven powder discharge from the spray gun, sometimes larger and sometimes smaller, or powder discharge

　　可能原因：

　　Possible reasons:

　　1、壓縮空氣壓力過小或氣量不夠；

　　1. The compressed air pressure is too low or the air volume is insufficient;

　　2、粉末流化不好或沒有流化；

　　2. Poor or no fluidization of powder;

　　3、粉管通道堵塞有異物；

　　3. The powder tube channel is blocked with foreign objects;

　　4、粉泵有故障；

　　4. The powder pump is malfunctioning;

　　5、控制器二次氣調(diào)壓閥有故障；

　　5. The secondary air pressure regulating valve of the controller is faulty;

　　6、粉末太潮濕或結(jié)塊，或粉末內(nèi)雜質(zhì)多。

　　6. The powder is too damp or clumped, or there are too many impurities inside the powder.

　　建議解決方法：

　　Suggested solution:

　　1、帶程序儲存功能的噴槍一般需要6個大氣壓壓力的壓縮空氣；

　　1. Spray guns with program storage function generally require compressed air with a pressure of 6 atmospheres;

　　2、解決粉末流化問題；

　　2. Solve the problem of powder fluidization;

　　3、仔細(xì)將從抽粉管到噴槍的粉末通道清理干凈；

　　3. Carefully clean the powder passage from the powder extraction tube to the spray gun;

　　4、粉泵上的霧化氣接頭不通氣、或漏氣，需更換或清理干凈；

　　4. The atomization gas joint on the powder pump is not ventilated or leaking, and needs to be replaced or cleaned thoroughly;

　　5、調(diào)壓閥故障導(dǎo)致很少霧化氣輸出到粉泵；

　　5. The malfunction of the pressure regulating valve resulted in very little atomization gas output to the powder pump;

　　6、改良粉末品質(zhì)。

　　6. Improve powder quality.

　　E)

　　E)

　　噴槍不出粉

　　The spray gun does not produce powder

　　可能原因：

　　Possible reasons:

　　1、控制器故障；

　　1. Controller malfunction;

　　2、粉泵問題；

　　2. Powder pump issue;

　　3、如果自動槍配有間隙控制并且啟用，則可能是測鏈速的編碼器無信號輸入或光柵故障。

　　3. If the automatic gun is equipped with gap control and enabled, it may be due to the encoder for measuring chain speed having no signal input or a grating fault.

　　建議解決方法：

　　Suggested solution:

　　1、檢查控制器內(nèi)電磁閥是否損壞；

　　1. Check if the solenoid valve inside the controller is damaged;

　　2、檢查粉泵，如其接頭是否連接正確、噴槍與粉泵是否接錯等；

　　2. Check the powder pump, such as whether the joints are connected correctly and whether the spray gun and powder pump are connected incorrectly;

　　3、檢查編碼器是否松動或連接電纜破損，檢查光柵是否損壞等。連接好后重新啟動試機(jī)。

　　3. Check if the encoder is loose or if the connecting cable is damaged, and check if the grating is damaged. After connecting, restart the test drive.

　　F)

　　F)

　　噴槍出粉調(diào)不大

　　The powder output of the spray gun is not adjusted properly

　　可能原因：

　　Possible reasons:

　　1、粉泵內(nèi)文氏管磨損；

　　1. Wear of the Venturi tube inside the powder pump;

　　2、粉泵接頭或底座漏氣或破損；

　　2. The powder pump joint or base is leaking or damaged;

　　3、一次氣閥有故障。

　　3. There is a malfunction in the air valve once.

　　建議解決方法：

　　Suggested solution:

　　1、更換新文氏管；

　　1. Replace with a new Venturi tube;

　　2、更換粉泵接頭等，或清理干凈底座或換新密封圈，保持密封良好；

　　2. Replace the powder pump connector, clean the base, or replace the sealing ring to maintain good sealing;

　　3、檢查控制器內(nèi)一次氣閥是否已壞或被壓縮空氣內(nèi)的雜質(zhì)異物堵塞。

　　3. Check if the primary air valve in the controller is damaged or blocked by impurities or foreign objects in the compressed air.

　　G)

　　G)

　　隔離室內(nèi)地面和空中到處都是粉末，造成污染浪費(fèi)

　　Powder is everywhere on the ground and in the air inside the isolation room, causing pollution and waste

　　可能原因：

　　Possible reasons:

　　1、噴房和粉末回收系統(tǒng)設(shè)計(jì)或品質(zhì)不好，沒有達(dá)到噴房實(shí)際需要的抽風(fēng)量、或設(shè)計(jì)結(jié)構(gòu)錯誤導(dǎo)致粉末飄出噴房；

　　1. Poor design or quality of spray booth and powder recycling system, failure to achieve the actual required exhaust volume of the spray booth, or design structural errors resulting in powder drifting out of the spray booth;

　　2、回收系統(tǒng)故障，如從排風(fēng)口有粉末排出等；

　　2. Recycling system malfunction, such as powder discharge from the exhaust outlet;

　　3、粉桶流化氣帶出的粉末飄落在外面；

　　3. The powder carried out by the fluidized gas in the powder bucket falls outside;

　　4、換色清理噴房時候，使用壓縮空氣亂吹；

　　4. When changing colors and cleaning the spray booth, use compressed air to blow randomly;

　　5、人工篩粉時飄出的粉末、加粉末時飄出的粉末等等；

　　5. Powder floating out during manual screening, powder floating out during powder addition, etc;

　　6、濾芯堵塞透氣率大幅下降導(dǎo)致抽風(fēng)量不足，粉末從噴房飄出。

　　6. The blockage of the filter element significantly reduces the air permeability, resulting in insufficient exhaust volume and powder floating out of the spray booth.

　　建議解決方法：

　　Suggested solution:

　　1、改造噴房或回收系統(tǒng)；

　　1. Renovation of spray booth or recycling system;

　　2、漏粉原因如濾芯破損、密封條破損、密封膠脫落、濾芯安裝不正確等等，需仔細(xì)檢查維修或改造好粉末回收系統(tǒng)；

　　2. Reasons for powder leakage, such as damaged filter element, damaged sealing strip, detached sealant, incorrect installation of filter element, etc., require careful inspection, repair or modification of the powder recycling system;

　　3、更換或維修好粉桶；

　　3. Replace or repair the powder bucket;

　　4、注意換色清理時的正確操作；

　　4. Pay attention to the correct operation during color changing and cleaning;

　　5、最好采用全自動粉末回收和過篩裝置，避免人工篩粉的問題和失誤和浪費(fèi)；

　　5. It is best to use a fully automatic powder recovery and screening device to avoid the problems, errors, and waste of manual powder screening;

　　6、更換好的濾芯。

　　6. Replace the filter element with a new one.

　　H)

　　H)

　　噴房換色清理時間太長或很難清理干凈

　　The color change and cleaning time in the spray booth is too long or difficult to clean thoroughly

　　可能原因：

　　Possible reasons:

　　1、噴房設(shè)計(jì)不合理，體積大或死角多，很難清理干凈；

　　1. The spray booth design is unreasonable, with large volume or many dead corners, making it difficult to clean thoroughly;

　　2、操作工不熟練或工具不合適；

　　2. The operator is not proficient or the tools are not suitable;

　　3、自動噴槍多。

　　3. There are many automatic spray guns.

　　建議解決方法：

　　Suggested solution:

　　1、改善噴房不合理的結(jié)構(gòu)；

　　1. Improve the unreasonable structure of the spray booth;

　　2、訓(xùn)練操作工，熟練配合清理噴房系統(tǒng)，一定要選擇合適的清理工具；

　　2. Train operators to proficiently cooperate in cleaning the spray booth system, and be sure to choose appropriate cleaning tools;

　　3、提高噴房的自動化水平，如加裝粉末中心，帶自動化清理功能?；蚨嗯浔阌趽Q色的部件如每套噴槍多一條粉管、多配幾個粉桶等，盡量做到專色專用一個粉桶。

　　3. Improve the automation level of the spray booth, such as installing a powder center with automated cleaning function. Or equip multiple parts that are easy to change colors, such as adding an extra powder tube to each spray gun, or adding several powder buckets, to achieve a dedicated powder bucket for specific colors as much as possible.

　　I)

　　I)

　　過濾器回收產(chǎn)生很多廢粉，浪費(fèi)粉末

　　Filter recycling generates a lot of waste powder, wasting powder

　　可能原因：

　　Possible reasons:

　　1、小旋風(fēng)或大旋風(fēng)回收系統(tǒng)本身一次分離回收效率低，設(shè)備本身質(zhì)量不好；

　　1. The separation and recovery efficiency of small or large cyclone recovery systems is low, and the quality of the equipment itself is poor;

　　2、回收粉末自動輸送裝置不工作，小旋風(fēng)或大旋風(fēng)裝置下的回收粉末堆積過多，然后被直接抽吸到后過濾器；

　　2. The automatic conveying device for recycling powder is not working, and there is too much accumulation of recycled powder under the small or large cyclone device, which is then directly sucked into the rear filter;

　　3、自動篩粉機(jī)堵塞，導(dǎo)致小旋風(fēng)或大旋風(fēng)裝置下的回收粉末堆積過多，然后被直接抽吸到后過濾器。

　　3. The automatic powder screening machine is blocked, causing excessive accumulation of recycled powder under the small or large cyclone device, which is then directly sucked into the rear filter.

　　建議解決方法：

　　Suggested solution:

　　1、改造或更換小旋風(fēng)或大旋風(fēng)回收系統(tǒng)；

　　1. Transform or replace the small or large cyclone recovery system;

　　2、檢查回收粉末自動輸送裝置并解決存在的故障；

　　2. Check the automatic powder conveying device for recycling and solve any existing faults;

　　3、檢查篩粉機(jī)并解決存在的故障。

　　3. Check the powder screening machine and resolve any existing malfunctions.

　　二、粉末固化后涂層表現(xiàn)出來的問題

　　2、 The problems exhibited by the coating after powder solidification

　　A)

　　A)

　　桔皮嚴(yán)重

　　Severe orange peel

　　可能原因：

　　Possible reasons:

　　1、粉末涂層太厚；

　　1. The powder coating is too thick;

　　2、烤爐溫度、時間與粉末不匹配；

　　2. The temperature and time of the oven do not match the powder;

　　3、粉末流平本身問題；

　　3. Powder leveling itself is a problem;

　　4、噴槍反離子效應(yīng)。

　　4. Anti ion effect of spray gun.

　　建議解決方法：

　　Suggested solution:

　　1、調(diào)整噴涂參數(shù)，降低涂層厚度；

　　1. Adjust spraying parameters to reduce coating thickness;

　　2、調(diào)整烤爐溫度、鏈速度等，與粉末供應(yīng)商聯(lián)系并要求提供數(shù)據(jù)；

　　2. Adjust the oven temperature, chain speed, etc., contact the powder supplier and request data;

　　3、與粉末供應(yīng)商聯(lián)系并要求提供指導(dǎo)數(shù)據(jù)；

　　3. Contact the powder supplier and request guidance data;

　　4、調(diào)低靜電參數(shù)或加配電暈環(huán)。

　　4. Reduce static parameters or add electric corona rings.

　　B)

　　B)

　　高光粉末的光澤低或低光粉末光澤太高

　　Low gloss of high gloss powder or too high gloss of low gloss powder

　　可能原因：

　　Possible reasons:

　　1、粉末涂層厚度大，或有不同粉末的污染；

　　1. The thickness of the powder coating is large, or there may be contamination from different powders;

　　2、烤爐溫度參數(shù)或固化時間是否合適；

　　2. Is the temperature parameter or curing time of the oven appropriate;

　　3、其他污染，或壓縮空氣含水量大。

　　3. Other pollution or high water content in compressed air.

　　建議解決方法：

　　Suggested solution:

　　1、與粉廠聯(lián)系，要求其提供指導(dǎo)。

　　1. Contact the powder factory and request their guidance.

　　C)

　　C)

　　涂層中出現(xiàn)雜色

　　Mixed colors appear in the coating

　　可能原因：

　　Possible reasons:

　　1、更換粉末時候清理不徹底；

　　1. Incomplete cleaning during powder replacement;

　　2、噴房設(shè)計(jì)缺陷導(dǎo)致死角無法清理干凈。

　　2. Design flaws in the spray booth have resulted in blind spots that cannot be cleaned thoroughly.

　　建議解決方法：

　　Suggested solution:

　　1、徹底清理噴房以及回收粉末經(jīng)過的通道和容器、設(shè)備；

　　1. Thoroughly clean the spray booth and the channels, containers, and equipment through which the recycled powder passes;

　　2、改造有缺陷的設(shè)備。

　　2. Revamp defective equipment.

　　D)

　　D)

　　膜厚度不均勻

　　Uneven film thickness

　　可能原因：

　　Possible reasons:

　　1、死角、凹處粉末太少，自動噴槍參數(shù)調(diào)節(jié)不匹配；

　　1. There is too little powder in blind spots and concave areas, and the automatic spray gun parameter adjustment is not matched;

　　2、手動補(bǔ)噴不均勻；

　　2. Manual spraying is uneven;

　　3、工件吊掛不整齊統(tǒng)一；

　　3. The workpiece is not hung neatly and uniformly;

　　4、升降機(jī)折返點(diǎn)與工件高度不匹配。

　　4. The turning point of the elevator does not match the height of the workpiece.

　　建議解決方法：

　　Suggested solution:

　　1、與粉廠聯(lián)系，要求其提供指導(dǎo)；

　　1. Contact the powder factory and request their guidance;

　　2、提高補(bǔ)噴或預(yù)噴水平；

　　2. Improve the level of supplementary spraying or pre spraying;

　　3、整改掛具，同一種工件應(yīng)該吊掛整齊統(tǒng)一；

　　3. Rectify the hanging fixtures, and the same type of workpiece should be hung neatly and uniformly;

　　4、頂部或底部太薄或太厚，則為升高或降低升降機(jī)往返點(diǎn)位置。

　　4. If the top or bottom is too thin or too thick, it is necessary to raise or lower the position of the elevator shuttle point.

　　E)

　　E)

　　涂層有規(guī)律間隔出現(xiàn)斑馬紋這樣的不均勻性

　　The coating exhibits unevenness such as zebra stripes at regular intervals

　　可能原因：

　　Possible reasons:

　　升降機(jī)速度與鏈速度不匹配，太慢或太快。

　　The elevator speed does not match the chain speed, either too slow or too fast.

　　建議解決方法：

　　Suggested solution:

　　調(diào)整速度。

　　Adjust the speed.

　　F)

　　F)

　　涂層中出現(xiàn)粉堆

　　Powder pile appears in the coating

　　可能原因：

　　Possible reasons:

　　1、噴槍吐粉；

　　1. Spray gun powder spraying;

　　2、粉末結(jié)塊；

　　2. Powder agglomeration;

　　3、粉末堆積在放電針，在一定時候吹向并吸附在工件上；

　　3. Powder accumulates on the discharge needle and is blown towards and adsorbed onto the workpiece at a certain time;

　　4、金屬粉末分離吸附在噴嘴和放電針上，在一定時候吹向并吸附在工件上。一般是由于干混金屬粉末金屬含量太高，鋁粉堆積導(dǎo)致。

　　4. The metal powder is separated and adsorbed on the nozzle and discharge needle, and blown towards and adsorbed on the workpiece at a certain time. Generally, it is due to the high metal content of dry mixed metal powder and the accumulation of aluminum powder.

　　建議解決方法：

　　Suggested solution:

　　1、改善粉末；

　　1. Improve powder;

　　2、打開放電針清潔三次氣可以改善，或噴嘴及電極針材料不好容易形成粉末堆積，所以需要使用高品質(zhì)部件；

　　2. Cleaning the discharge needle three times can improve the situation, or if the nozzle and electrode needle materials are not good, it is easy to form powder accumulation, so high-quality components need to be used;

　　3、需要按間隔定時清理噴槍噴嘴和放電針，或更換粉末。

　　3. It is necessary to clean the spray gun nozzle and discharge needle at regular intervals, or replace the powder.

　　G)

　　G)

　　膜層中有雜質(zhì)顆粒

　　There are impurity particles in the film layer

　　可能原因：

　　Possible reasons:

　　1、篩網(wǎng)孔徑太大，或篩粉機(jī)篩網(wǎng)破損；

　　1. The aperture of the sieve is too large, or the sieve of the powder screening machine is damaged;

　　2、周圍大氣中由污染顆粒存在，回收系統(tǒng)吸入導(dǎo)致；

　　2. The presence of pollution particles in the surrounding atmosphere is caused by inhalation by the recycling system;

　　3、烘道內(nèi)污染積累導(dǎo)致、鏈條上污染物導(dǎo)致；

　　3. Accumulation of pollution in the drying oven and pollution on the chain;

　　4、前處理表面處理不干凈，導(dǎo)致基層表面含雜質(zhì)。

　　4. The surface treatment of the pre-treatment is not clean, resulting in impurities on the surface of the base layer.

　　建議解決方法：

　　Suggested solution:

　　1、更換更密的篩網(wǎng)或換成精密篩粉機(jī)，或更換破損的篩網(wǎng)；

　　1. Replace the mesh with a denser one or switch to a precision powder screening machine, or replace the damaged mesh;

　　2、選擇好的回收設(shè)備，可將回收系統(tǒng)的排風(fēng)直接在噴涂室內(nèi)循環(huán)，不要排出，這樣外面有污染的空氣也不會被抽入噴涂隔離室內(nèi)。避免出現(xiàn)這種污染；

　　2. Choosing a good recycling equipment, the exhaust of the recycling system can be directly circulated in the spraying room without being discharged, so that polluted air outside will not be drawn into the spraying isolation room. To avoid such pollution;

　　3、徹底改造或清潔烤爐和鏈條及軌道；

　　3. Thoroughly renovate or clean the oven, chains, and tracks;

　　4、改善前處理直到符合要求。

　　4. Improve pre-processing until it meets the requirements.

　　H)

　　H)

　　膜層中有針孔

　　There are pinholes in the film layer

　　可能原因：

　　Possible reasons:

　　1、粉末厚度大，與爐溫不匹配；

　　1. The powder thickness is large and does not match the furnace temperature;

　　2、粉末流平時間需求與爐溫和烘烤時間不匹配；

　　2. The powder leveling time requirement does not match the furnace temperature and baking time;

　　3、工件表面有空隙或工件本身為鑄造件，內(nèi)部有空隙；

　　3. There are gaps on the surface of the workpiece or the workpiece itself is a cast part with gaps inside;

　　4、粉末中有污染。

　　4. There is contamination in the powder.

　　建議解決方法：

　　Suggested solution:

　　1、與粉廠聯(lián)系并要求提供指導(dǎo)參數(shù)；

　　1. Contact the powder factory and request guidance parameters;

　　2、設(shè)備商和粉廠聯(lián)系并提供指導(dǎo)；

　　2. Contact equipment manufacturers and powder factories and provide guidance;

　　3、預(yù)熱將空隙中的空氣排出，再噴粉和固化；

　　3. Preheat to exhaust the air in the gap, then spray powder and solidify;

　　4、改換成沒有污染的粉末。

　　4. Replace with uncontaminated powder.

　　I)

　　I)

　　膜層中有縮孔

　　There are shrinkage pores in the membrane layer

　　可能原因：

　　Possible reasons:

　　1、前處理藥劑污染；

　　1. Pre treatment agent contamination;

　　2、壓縮空氣油污染；

　　2. Compressed air oil pollution;

　　3、鏈條油污染；

　　3. Chain oil pollution;

　　4、來自周邊設(shè)備的含硅物質(zhì)污染、環(huán)境中化學(xué)揮發(fā)物存在污染。

　　4. Pollution from silicon containing substances from peripheral devices and contamination from chemical volatiles in the environment.

　　建議解決方法：

　　Suggested solution:

　　1、加強(qiáng)前處理清洗處理等措施，或更換藥水等；

　　1. Strengthen pre-treatment and cleaning measures, or replace chemicals, etc;

　　2、維修或更換空壓機(jī)及其過濾器，消除壓縮空氣中的含油量(需小于0.1PPM)；

　　2. Repair or replace the air compressor and its filter to eliminate the oil content in the compressed air (less than 0.1PPM);

　　3、采用高溫鏈條油、加裝接油盤等整改措施；

　　3. Adopting rectification measures such as high-temperature chain oil and installing oil receiving trays;

　　4、回收系統(tǒng)風(fēng)機(jī)排放在噴涂室內(nèi)循環(huán)，這樣不會吸入有污染源的環(huán)境空氣。

　　4. The exhaust fan of the recycling system circulates in the spraying room, so as not to inhale ambient air with pollution sources.

　　J)

　　J)

　　同一個工件中有色差或噴涂金屬粉末有色差

　　There is color difference in the same workpiece or color difference in the sprayed metal powder

　　可能原因：

　　Possible reasons:

　　1、粉末噴涂厚度不均勻；

　　1. Uneven powder coating thickness;

　　2、烤爐溫度不均勻，上下區(qū)域溫度差異過大；

　　2. The temperature of the oven is uneven, and there is a significant temperature difference between the upper and lower areas;

　　3、升降機(jī)速度與輸送鏈速度不匹配產(chǎn)生的斑馬紋；

　　3. Zebra stripes caused by mismatch between elevator speed and conveyor chain speed;

　　4、手動人工補(bǔ)噴水平低，導(dǎo)致厚度不好；

　　4. The manual spraying level is low, resulting in poor thickness;

　　5、干混型金屬粉末在粉末流化時，鋁顆粒與樹脂顆粒容易分離，從而導(dǎo)致產(chǎn)生色差。

　　5. When dry mixed metal powder is fluidized, aluminum particles and resin particles are easily separated, resulting in color difference.

　　建議解決方法：

　　Suggested solution:

　　1、調(diào)整自動噴槍噴涂參數(shù)、位置、間距等；

　　1. Adjust the automatic spray gun spraying parameters, position, spacing, etc;

　　2、改善烤爐溫度均勻性，使其符合粉末固化對溫度的要求；

　　2. Improve the temperature uniformity of the oven to meet the temperature requirements for powder solidification;

　　3、見本表E條；

　　3. Refer to section E of this table;

　　4、提高噴涂工操作水平，或采用先預(yù)補(bǔ)，后自動噴槍的方式，可提高粉末涂層均勻性；

　　4. Improving the operational level of spray coating workers, or adopting the method of pre filling first and then automatic spray gun, can enhance the uniformity of powder coating;

　　5、粉桶內(nèi)只放少量的粉末并頻繁添加新粉，或更換粉末。

　　5. Place only a small amount of powder in the powder bucket and frequently add new powder or replace the powder.

　　K)

　　K)

　　金屬粉末或垂紋粉末開花不好、砂紋粉末紋理不好、金屬粉末光澤不好等

　　Poor flowering of metal powder or vertical grain powder, poor texture of sand grain powder, poor luster of metal powder, etc

　　可能原因：

　　Possible reasons:

　　1、烘烤溫度與烘烤時間不匹配；

　　1. The baking temperature and baking time do not match;

　　2、涂層厚度不合適；

　　2. Inappropriate coating thickness;

　　3、粉末污染或粉末本身問題。

　　3. Powder contamination or issues with the powder itself.

　　建議解決方法：

　　Suggested solution:

　　1、咨詢設(shè)備廠和粉末廠并要求提供指導(dǎo)；

　　1. Consulting equipment and powder factories and requesting guidance;

　　2、咨詢粉末廠和噴槍提供商并要求指導(dǎo)；

　　2. Consult powder factories and spray gun providers and request guidance;

　　3、消除不同類型粉末的交叉污染或更換粉末。

　　3. Eliminate cross contamination of different types of powders or replace powders.

　　L)

　　L)

　　邊角流掛

　　Edge flow hanging

　　可能原因：

　　Possible reasons:

　　1、噴槍噴涂參數(shù)調(diào)節(jié)不佳或出粉量過大；

　　1. Poor adjustment of spray gun spraying parameters or excessive powder output;

　　2、噴槍本身性能較差，加劇肥邊現(xiàn)象。

　　2. The poor performance of the spray gun itself exacerbates the phenomenon of fat edges.

　　建議解決方法：

　　Suggested solution:

　　1、降低出粉量，調(diào)節(jié)到合適的噴涂參數(shù)；

　　1. Reduce the powder output and adjust it to the appropriate spraying parameters;

　　2、更換更好的噴槍。

　　2. Replace the spray gun with a better one.

　　M)

　　M)

　　箱體邊角露青或內(nèi)角堆粉

　　The corners of the box are exposed with green or the interior corners are piled with powder

　　可能原因：

　　Possible reasons:

　　1、法拉第靜電屏蔽作用，死角很難上粉末；

　　1. Faraday electrostatic shielding effect makes it difficult to apply powder to blind spots;

　　2、需要使用性能好對死角穿刺上粉效果好的噴槍，噴槍噴涂參數(shù)調(diào)節(jié)不對；

　　2. Need to use a spray gun with good performance and good powder application effect for blind spot puncture, but the spraying parameters of the spray gun are not adjusted properly;

　　3、噴槍出粉量太大。

　　3. The powder output of the spray gun is too large.

　　建議解決方法：

　　Suggested solution:

　　1、改用性能好的噴槍；

　　1. Use a high-performance spray gun instead;

　　2、調(diào)節(jié)好合適的噴涂參數(shù)，比如電流調(diào)節(jié)到20微安甚至更低，電壓調(diào)節(jié)到60KV甚至更低，而且操作工需要有良好的噴涂技巧和經(jīng)驗(yàn)；

　　2. Adjust the appropriate spraying parameters, such as adjusting the current to 20 microamperes or even lower, and the voltage to 60KV or even lower, and the operator needs to have good spraying skills and experience;

　　3、降低噴槍出粉量。

　　3. Reduce the powder output of the spray gun.

　　N)

　　膜層附著力差

　　可能原因：

　　1、前處理沒有做好，比如磷化皮膜質(zhì)量不好等；

　　2、表面殘留有氧化物或溶劑；

　　3、涂層太厚或固化時間不夠。

　　N) Poor film adhesion. Possible reasons: 1. Poor pretreatment, such as poor quality of phosphate coating; 2. Residual oxides or solvents on the surface; 3. Too thick coating or insufficient curing time.

　　建議解決方法：

　　1、詢問前處理供貨商尋求解決辦法；

　　2、同上；

　　3、尋求粉末供應(yīng)商提供參考數(shù)據(jù)尋求粉末供應(yīng)商提供參考數(shù)據(jù)。

　　Suggested solutions: 1. Inquire with the pre-treatment supplier for a solution; 2. As above; 3. Seek reference data from the powder supplier.

　　本文由 自動噴粉線  友情奉獻(xiàn).更多有關(guān)的知識請點(diǎn)擊  http://www.a5mp3.com/   真誠的態(tài)度.為您提供為全面的服務(wù).更多有關(guān)的知識我們將會陸續(xù)向大家奉獻(xiàn).敬請期待.

　　This article is kindly contributed by the Automatic Powder Coating Line. For more relevant knowledge, please visit http://www.a5mp3.com/ with a sincere attitude. We will provide you with comprehensive services. More relevant knowledge will be continuously contributed to you. Please stay tuned

上一篇：伸縮噴漆房的應(yīng)用范圍是什么？解決了客戶的什么難題
下一篇：機(jī)器人自動噴粉線采用大旋風(fēng)+濾筒兩級回收的噴粉系統(tǒng)，可實(shí)現(xiàn)快速換粉