清潔生產(chǎn)的核心是“節(jié)能、降耗、減污、增效”。需要采用先進(jìn)的工藝技術(shù)和材料，選用高端裝備，采取綜合利用和改善管理等措施，提高資源利用效率，從源頭削減污染，減少或避免涂裝生產(chǎn)線運(yùn)行過程中污染物的產(chǎn)生和排放。總之，清潔生產(chǎn)不是把節(jié)能減排的重點(diǎn)放在末端，而是在生產(chǎn)全過程實(shí)施有效管理和控制。唯有不斷技術(shù)創(chuàng)新、改進(jìn)設(shè)計(jì)、使用清潔的能源和原料，提升管理，受控排放，強(qiáng)化治理，才是“清潔生產(chǎn)”的手段。對(duì)于涂裝生產(chǎn)線而言，清潔生產(chǎn)的主體在于規(guī)劃設(shè)計(jì)和運(yùn)行管理，這也是國(guó)內(nèi)品牌涂裝生產(chǎn)線與國(guó)際先進(jìn)水平的主要差距所在。

　　The core of clean production is "energy conservation, consumption reduction, pollution reduction, and efficiency improvement". It is necessary to adopt advanced process technology and materials, select high-end equipment, adopt comprehensive utilization and improved management measures, improve resource utilization efficiency, reduce pollution from the source, and minimize or avoid the generation and emission of pollutants during the operation of the coating production line. In short, clean production is not about focusing on energy conservation and emission reduction at the end, but about implementing effective management and control throughout the entire production process. Only continuous technological innovation, improved design, use of clean energy and raw materials, enhanced management, controlled emissions, and strengthened governance are the means of "clean production". For coating production lines, the main focus of clean production lies in planning, design, and operational management, which is also the main gap between domestic brand coating production lines and international advanced levels.

　　涂裝作業(yè)是汽車等許多產(chǎn)業(yè)的能耗及排放主體，各類設(shè)備密集的場(chǎng)合，廢水、廢氣、廢渣、噪音等集中產(chǎn)生地，長(zhǎng)期以來，減污增效一直是涂裝生產(chǎn)線技術(shù)進(jìn)步的動(dòng)力，清潔生產(chǎn)的實(shí)施，在污染發(fā)生的全過程進(jìn)行削減控制，改變過去“先污染后治理”的被動(dòng)、滯后的污染控制手段，不僅大幅減小末端治理的費(fèi)用，也有效避免末端治理的各種弊端，成為控制涂裝生產(chǎn)線環(huán)境污染的最有效手段。

　　Painting operations are the main source of energy consumption and emissions in many industries such as automobiles. In densely populated areas with various equipment, wastewater, exhaust gas, waste residue, noise, etc. are concentrated. For a long time, reducing pollution and increasing efficiency have been the driving force for technological progress in painting production lines. The implementation of clean production reduces and controls pollution throughout the entire process, changing the passive and lagging pollution control methods of "pollution first, treatment later" in the past. This not only significantly reduces the cost of end of pipe treatment, but also effectively avoids various drawbacks of end of pipe treatment, becoming the most effective means of controlling environmental pollution in painting production lines.

　　涂裝生產(chǎn)線的清潔生產(chǎn)模式包含自動(dòng)化控制和智能控制技術(shù)、水性涂料、陰極電泳、機(jī)器人噴涂、逆流清洗等各種減量化模式。通過自動(dòng)化控制和智能控制技術(shù)，在保證質(zhì)量的基礎(chǔ)上，實(shí)行精準(zhǔn)運(yùn)行控制，定量化運(yùn)行模式，有效降低運(yùn)行參數(shù)，同時(shí)將循環(huán)技術(shù)、環(huán)保技術(shù)、節(jié)能技術(shù)和資源節(jié)約技術(shù)的應(yīng)用效率得到極大的提高，提高利用率，實(shí)現(xiàn)節(jié)能環(huán)保，確保清潔生產(chǎn)模式的高效運(yùn)行。

　　The clean production mode of the painting production line includes various reduction modes such as automation control and intelligent control technology, water-based coatings, cathodic electrophoresis, robot spraying, and reverse flow cleaning. Through automation control and intelligent control technology, precise operation control and quantitative operation mode are implemented on the basis of ensuring quality, effectively reducing operating parameters. At the same time, the application efficiency of cycle technology, environmental protection technology, energy-saving technology, and resource conservation technology is greatly improved, increasing utilization rate, achieving energy conservation and environmental protection, and ensuring the efficient operation of clean production mode.

　　循環(huán)技術(shù)包括前處理藥液過濾分離技術(shù)、廢氣過濾回用、循環(huán)過濾清洗技術(shù)、污水處理循環(huán)利用，前處理藥液經(jīng)過過濾分離，實(shí)現(xiàn)回用。環(huán)保技術(shù)包括漆霧干分離技術(shù)、濃縮焚燒技術(shù)、RTO技術(shù)等。節(jié)能技術(shù)包括變頻控制技術(shù)、LED照明、節(jié)能電機(jī)、熱電聯(lián)供、燃?xì)庵比技訜岬?。資源節(jié)約技術(shù)包括分離技術(shù)、太陽能利用、熱泵技術(shù)、機(jī)器人噴涂、廠區(qū)雨水收集系統(tǒng)等。綜合利用各項(xiàng)清潔生產(chǎn)技術(shù)，可將VOC排放降低80 %，廢水零排放，節(jié)能超過50 %。由此可以看出，清潔生產(chǎn)技術(shù)非某一項(xiàng)技術(shù)，而是各種技術(shù)的綜合集成有效應(yīng)用，輔助以技術(shù)支持、培訓(xùn)、指導(dǎo)和評(píng)價(jià)，達(dá)到最佳效果。

　　Circulating technology includes pre-treatment liquid filtration and separation technology, exhaust gas filtration and reuse, circulating filtration and cleaning technology, and sewage treatment and recycling technology. The pre-treatment liquid is filtered and separated to achieve reuse. Environmental protection technologies include paint mist dry separation technology, concentration incineration technology, RTO technology, etc. Energy saving technologies include variable frequency control technology, LED lighting, energy-saving motors, combined heat and power supply, gas direct combustion heating, etc. Resource conservation technologies include separation technology, solar energy utilization, heat pump technology, robot spraying, and rainwater collection systems in the factory area. By comprehensively utilizing various clean production technologies, VOC emissions can be reduced by 80%, zero wastewater discharge can be achieved, and energy savings can exceed 50%. From this, it can be seen that clean production technology is not a single technology, but a comprehensive integration and effective application of various technologies, assisted by technical support, training, guidance, and evaluation, to achieve the best results.

　　本文由 機(jī)器人涂裝線  友情奉獻(xiàn).更多有關(guān)的知識(shí)請(qǐng)點(diǎn)擊   http://www.a5mp3.com  真誠(chéng)的態(tài)度.為您提供為全面的服務(wù).更多有關(guān)的知識(shí)我們將會(huì)陸續(xù)向大家奉獻(xiàn).敬請(qǐng)期待.

　　This article is a friendly contribution from the robot painting line. For more related knowledge, please click http://www.a5mp3.com Sincere attitude. We provide you with comprehensive services. We will gradually contribute more relevant knowledge to everyone. Please stay tuned

上一篇：機(jī)器人涂裝線廢氣處理工藝
下一篇：沸石轉(zhuǎn)輪在RTO系統(tǒng)中的應(yīng)用