實拍!全自動通過式拋丸機,憑實力把金屬配件洗得“雪白干凈”,達SA 2.5級標準
實拍!全自動通過式拋丸機,憑實力把金屬配件洗得“雪白干凈”,達SA 2.5級標準
Real shooting! Fully automatic through shot blasting machine, capable of washing metal parts to a "snow-white and clean" finish, meeting SA 2.5 standard
家人們,今天不玩虛的,直接帶大家走進我們公司的拋丸工段,重點給大家介紹這臺“清潔主力”——全自動通過式拋丸機!可能很多朋友沒接觸過拋丸,也不知道它到底是干啥的,別急,跟著我的腳步,我用最實在的話,結合現(xiàn)場實拍,從設備尺寸到清潔效果,一步步給大家講清楚,看完你們就知道,我們公司的金屬配件,為啥能做到干干凈凈、經(jīng)久耐用。
Family members, today we're not just playing around. Let's take you straight into our company's shot blasting section and focus on introducing this "cleaning mainstay" - the fully automatic through shot blasting machine! Many friends may not have been exposed to shot blasting and may not know what it does. Don't worry, follow in my footsteps. I will explain step by step from equipment size to cleaning effect, using the most practical words and on-site photos. After reading, you will know why our company's metal accessories can be clean and durable.
來,大家請看,這就是我們公司的拋丸機,實打實的全自動通過式,不是那種手動操作的小設備,專門用來給我們的金屬配件做“深度清潔”的!先給大家報一組實打實的尺寸數(shù)據(jù),它能通過的工件,長度足足有18米、寬度3米、高度1.6米,不管是大型的機殼、墻板,還是中小型的葉輪、配件,都能一次性通過、全方位拋丸,不用分段處理,省時又省力,大大提高了我們的生產(chǎn)效率。
Come on, everyone, please take a look. This is our company's shot blasting machine, a fully automatic pass through type, not the kind of manually operated small equipment, specifically designed for "deep cleaning" of our metal parts! First, let me provide you with a set of actual size data. It can pass through workpieces with a length of 18 meters, a width of 3 meters, and a height of 1.6 meters. Whether it is large casings, wall panels, or small and medium-sized impellers and accessories, they can all pass through in one go and be shot blasted in all directions without segmented processing, saving time and effort, greatly improving our production efficiency.
很多家人會問,拋丸到底是干啥的?說白了特別簡單,就是給金屬材料做“徹底大掃除”!把配件表面的氧化皮、鐵銹、油脂,還有生產(chǎn)過程中殘留的各種臟東西、小毛刺,全部清理干凈,一點死角都不留。大家可別小看這步清潔,它的作用可大了——能確保經(jīng)過拋丸處理之后,鋼材表面達到高度清潔,為下一道噴涂工序創(chuàng)造最好的基礎,還能大大提高噴涂的附著力,避免后期出現(xiàn)油漆脫落、起皮的情況,這也是我們產(chǎn)品耐用性強的關鍵一步。
Many family members may ask, what exactly does shot blasting do? Simply put, it's a thorough cleaning of metal materials! Clean up all the oxide scale, rust, grease on the surface of the accessories, as well as various dirt and small burrs left during the production process, leaving no dead corners. Don't underestimate this step of cleaning, its role is enormous - it can ensure that the steel surface reaches a high level of cleanliness after shot blasting treatment, creating the best foundation for the next spraying process, and greatly improving the adhesion of spraying, avoiding paint peeling and flaking in the later stage. This is also a key step for our product's strong durability.
來,家人們,重點看這里!大家先看我手邊這個,這就是還沒有經(jīng)過拋丸處理的產(chǎn)品,你們看它的外表面,灰蒙蒙的一片,布滿了氧化皮和細小的鐵銹,用手摸上去糙得很,還能摸到細小的毛刺,看著就很粗糙,這樣的配件要是直接噴涂,油漆肯定粘不牢。
Come on, family, focus on this! Let's take a look at the product I have on hand. It hasn't undergone shot blasting treatment yet. Look at its outer surface, which is covered in a grayish layer, oxide scale, and small rust. It feels rough when touched by hand, and even has small burrs. It looks very rough. If this kind of component is directly sprayed, the paint will definitely not stick firmly.
大家再隨我來,看看這邊!這就是剛剛經(jīng)過這臺拋丸機處理完的金屬材料,效果直接拉滿有沒有?它表面呈現(xiàn)出鋼材本身的本色,雪白光滑,幾乎沒有任何雜質,摸上去細膩平整,一點粗糙感都沒有。而且這個效果,可不是簡單用抹布擦拭能達到的,嚴格達到了國家標準SA 2.5級清潔度,這就是我們拋丸工段的硬實力,也是我們對產(chǎn)品質量的堅守。
Everyone come with me again, take a look over here! This is the metal material that has just been processed by this shot blasting machine. Is the effect of directly filling it up? It presents the natural color of steel on its surface, snow-white and smooth, with almost no impurities, and feels delicate and smooth to the touch, without any roughness. And this effect cannot be achieved simply by wiping with a cloth. It strictly meets the national standard SA 2.5 level cleanliness, which is the hard power of our shot blasting section and our commitment to product quality.
肯定有家人好奇,同樣是拋丸機,為啥我們能穩(wěn)定達到SA 2.5級這樣高的清潔度?下面我就給大家說明一下,主要分為四點,每一點都是實打實的配置,沒有一點虛的。
Some family members must be curious, why can we consistently achieve a high cleanliness level of SA 2.5 for the same shot blasting machine? Below, I will explain to you that it is mainly divided into four points, each of which is a real configuration without any exaggeration.
第一點,也是最關鍵的一點,我們這臺拋丸機,是由8個拋頭組成的。這8個拋頭分別安裝在上下、左右、前后,角度設計得非常合理,沒有任何盲區(qū),能夠全方位覆蓋工件表面,哪怕是配件的邊角、縫隙這些難清理的直角位置,也能精準拋到,確保每一處都能清理干凈,清潔覆蓋率能達到100%,不留一點死角。
The first and most crucial point is that our shot blasting machine is composed of 8 blasting heads. These 8 throwing heads are installed in the top and bottom, left and right, front and back positions, with a very reasonable angle design and no blind spots. They can cover the surface of the workpiece in all directions, even the corners and gaps of the accessories that are difficult to clean can be accurately thrown, ensuring that every part can be cleaned up, and the cleaning coverage rate can reach 100%, leaving no blind spots.
第二點,我們的拋丸機是由變頻器驅動的,靈活性特別強。大家都知道,不同的金屬材料,厚度不一樣,有的薄款配件厚度只有1.5mm,特別容易變形;有的厚款配件厚度能達到8mm,需要更強的拋丸力道。我們通過調節(jié)變頻器的頻率,就能靈活控制拋丸機的力道和運行速度,薄款配件就調慢速度、減小力道,多運行2-3道,既能達到清潔標準,又不會把配件弄變形;厚款配件就加大力道、加快速度,高效完成清潔,適配率能達到100%。
Secondly, our shot blasting machine is driven by a frequency converter, which has particularly strong flexibility. As we all know, different metal materials have different thicknesses, and some thin accessories have a thickness of only 1.5mm, which is particularly prone to deformation; Some thick accessories can reach a thickness of 8mm and require stronger shot blasting force. By adjusting the frequency of the frequency converter, we can flexibly control the force and operating speed of the shot blasting machine. Thin parts can slow down the speed, reduce the force, and run 2-3 more times, which can meet the cleaning standards without deforming the parts; Thick accessories increase strength and speed, efficiently complete cleaning, and achieve a compatibility rate of 100%.、
第三點,拋丸機運行離不開氣源,我們對氣源的把控特別嚴格。我們公司的氣源,經(jīng)過了汽油、汽水雙重嚴格過濾處理,最終輸出的是8kg壓力的潔凈氣源,里面沒有任何雜質和水分。這樣做既能避免氣源里的雜質附著在工件表面,影響拋丸效果,還能保護拋頭,讓拋頭的更換周期從行業(yè)常規(guī)的3個月,延長到6個月,大大降低了生產(chǎn)損耗。
The third point is that the operation of the shot blasting machine cannot be separated from the air source, and we have particularly strict control over the air source. Our company's gas source has undergone double strict filtration treatment of gasoline and soda, and the final output is a clean gas source with a pressure of 8kg, without any impurities or moisture inside. This can not only prevent impurities in the gas source from adhering to the surface of the workpiece, affecting the shot blasting effect, but also protect the polishing head, extending the replacement cycle of the polishing head from the industry's conventional 3 months to 6 months, greatly reducing production losses.
還有一點必須補充,就是拋丸用的鋼丸,這可是影響拋丸效果的關鍵!我們采用的是鍛造高強度鋼丸,鋼丸的直徑嚴格控制在1.0-1.2mm,硬度遠超普通鑄鋼丸,不僅清潔效果更好,還能對金屬配件表面起到輕微的強化作用,讓配件更耐磨、抗銹蝕,后續(xù)噴涂后,油漆附著力能提升40%以上,進一步提升產(chǎn)品的耐用性。
Another point that must be added is the steel shot used for shot blasting, which is the key factor affecting the shot blasting effect! We use forged high-strength steel shot, with a diameter strictly controlled between 1.0-1.2mm and a hardness far exceeding that of ordinary cast steel shot. Not only does it have a better cleaning effect, but it also has a slight strengthening effect on the surface of metal parts, making them more wear-resistant and rust resistant. After subsequent spraying, the paint adhesion can be increased by more than 40%, further enhancing the durability of the product.
總的來說,這臺全自動通過式拋丸機,沒有花里胡哨的設計,每一處配置都貼合我們的生產(chǎn)需求。正是有了這臺拋丸機,有了這四大核心優(yōu)勢加持,我們的金屬配件才能做到清潔度達標、表面光滑,為后續(xù)加工打下堅實基礎,也才能給大家提供更靠譜、更耐用的產(chǎn)品,謝謝大家的觀看!
Overall, this fully automatic through type shot blasting machine has no fancy design, and every configuration meets our production needs. It is precisely with this shot blasting machine and these four core advantages that our metal accessories can achieve cleanliness standards and smooth surfaces, laying a solid foundation for subsequent processing and providing more reliable and durable products for everyone. Thank you for watching!
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